Web Industries Inc., a precision formatter of advanced composites materials for aerospace, space and medical applications, is implementing a major expansion of their Denton, Texas, manufacturing facility — the expansion will increase the plant’s productive capacity, smooth the flow of manufacturing activities and help support larger customer programs

According to Ben Winters, GM of Web Industries’ CAD Cut Services business unit, the $1.5-million project will add 20,000 square feet of manufacturing space to the facility, nearly doubling its size, and create new multi-layer insulation (MLI) and composite ply cutting production cells. The project will leave current production activities at Denton unaffected and is expected to be completed by the first quarter of 2020.

Computer controlled cutting equipment rapidly produces MLI pieces in one pass. Photo is courtesy of Web Industries.

The Denton expansion will occur in two phases. Phase one involves creation of a 10,000-square-foot production area for the cutting and assembly of MLI blankets. These are multi-layer components that provide thermal insulation in space vehicles such as satellites and rockets, and in magnetic resonance imaging (MRI) machines used in medical applications. The new area will be equipped with computer-controlled automated cutting tables and industrial sewing machines for blanket assembly.

The expansion’s second phase centers on a new composites ply cutting and kitting area, which will format materials for aerospace engines and related applications. Also slated for expansion are Denton’s administrative offices and employee training facilities. In addition, the project gives Web the space and flexibility to install more freezers in the future for the proper storage of composite materials before processing. 

Winters said the completed expansion will transform Web Denton into one of the company’s Centers of Excellence, joining other Web manufacturing hubs such as Atlanta, Georgia, and Montpelier, Vermont. With the Denton expansion and the recent acquisition of Omega Systèmes, which has manufacturing facilities in Nantes and Bordeaux, France, Web has strengthened its position as the leading precision formatter globally for aerospace, space, medical and related applications.
     He continued by stating that the company has witnessed a surge in demand for MLI thermal solutions due to the new ‘space race’ and the launch of numerous small satellites. The expanded MLI production area at Denton will help the firm meet both current and anticipated demand for MLI and other thermal solutions. The addition of sewing capabilities positions Web to supply completely finished products ready for installation at the launch pad